JIMWAY Steel Roller

The JIMWAY Steel Roller is built for demanding conveyor systems where reliability, load capacity, and smooth operation are critical. Manufactured from high-grade steel tubing, each roller is precision-machined and balanced to ensure low noise, minimal vibration, and long-lasting performance.

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The JIMWAY Steel Roller is built for demanding conveyor systems where reliability, load capacity, and smooth operation are critical. Manufactured from high-grade steel tubing, each roller is precision-machined and balanced to ensure low noise, minimal vibration, and long-lasting performance.

Its robust structure and high-quality bearings provide excellent resistance to impact and wear, making it ideal for bulk handling, mining, quarrying, and industrial conveyor operations. With options for standard or custom dimensions, JIMWAY Steel Rollers deliver consistent belt support, reduced energy consumption, and low maintenance over years of continuous use.

  • Built to International Standards: Manufactured to meet JIS, CEMA, DIN, or ISO specifications, with customization available to fit any conveyor design or system requirement.
  • Precision Bearings: Equipped with 2RS deep groove ball bearings (6204–6308) from premium brands such as NTN, SKF, FAG, and C&U. These bearings minimize friction, control temperature rise, and ensure smooth, long-lasting performance.
  • Customizable Dimensions: Available in pipe outer diameters from Ø89.1 mm to Ø159 mm and shaft diameters from Ø20 mm to Ø35 mm, adaptable for different load and speed requirements.
  • CNC-Machined Shaft: Each shaft is CNC precision-machined to JIS h7 tolerance, ensuring perfect alignment and minimal vibration during operation.
  • High-Quality Bearing Housing: Bearing housings are CNC machined with JIS N7 seat tolerance, providing a precise fit that supports stable rotation and reduces bearing stress.
  • Advanced Labyrinth Seal Design:
    • Grease-filled labyrinth system offers superior protection against dust, water, and contaminants.
    • Designed for excellent compressibility and resilience, maintaining effective sealing over time.
    • Operates reliably across a wide temperature range, reducing maintenance needs in harsh environments.
  • Premium Grease: Uses high-grade lubricants designed for two operating temperature ranges (-20°C to +65°C and -40°C to +65°C) to ensure consistent performance and power savings.
  • Durable Powder Coating:
    • Applied in thicknesses of 50–300 μm per cycle for superior impact and abrasion resistance.
    • The process includes rust removal and degreasing before coating, improving surface adhesion and extending roller lifespan.
    • Environmentally friendly and resistant to wear during handling and operation.

Specification

Coating and Testing

Common Industries That Use This Product

Mining & Quarrying

In mining and quarry operations, JIMWAY Steel Rollers are used on heavy-duty conveyors that transport crushed rock, ore, and minerals over long distances. Their precision bearings and strong steel construction withstand constant impact, dust, and high loads. The powder-coated surface and labyrinth seals protect against corrosion and contamination in harsh outdoor environments. As a result, they deliver reliable performance and reduced maintenance downtime in some of the toughest operating conditions.

Steel & Metal Processing

Steel mills and metal fabrication plants use these rollers in conveyors handling billets, scrap, and processed steel components. The rollers’ high structural strength and precision balance allow them to handle heavy loads while maintaining quiet, smooth rotation. Their anti-corrosive coating withstands oil, heat, and metal dust, ensuring clean and stable operation. This reliability enhances production flow and reduces maintenance intervals in continuous manufacturing environments.

Cement & Aggregate Production

Cement plants rely on steel rollers to move raw materials such as limestone, sand, and clinker through high-temperature and abrasive processes. The rollers’ CNC-machined shafts and high-tolerance bearing housings ensure consistent belt tracking and stable operation under heavy loads. Their wear-resistant coating extends service life, even in dusty and corrosive atmospheres. This durability keeps material flow smooth and uninterrupted across grinding, mixing, and storage stages.

Power Generation

In coal-fired and biomass power plants, JIMWAY Steel Rollers play a vital role in transporting fuel and ash across conveyor systems. The grease-filled labyrinth seals protect the bearings from fine dust and moisture, maintaining efficiency in high-temperature environments. Their low rolling resistance reduces energy consumption, improving the overall efficiency of the plant’s material handling systems. Power facilities value their long lifespan and minimal maintenance requirements, which help avoid costly shutdowns.
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