JIMWAY Disc Return Roller

The JIMWAY Conveyor Disc Return Roller is engineered to prevent material buildup and carryback on the return side of conveyor belts, ensuring smooth and efficient system performance. Equipped with durable rubber, PU, FRAS rubber, or ceramic discs, it effectively sheds fine particles and sticky materials that would otherwise adhere to the belt surface. Its non-stick shell and precision-sealed bearings provide long-lasting reliability in dusty, abrasive, or corrosive environments.

Built to JIS, CEMA, DIN, and ISO standards, the Disc Return Roller combines superior material shedding with three times the service life of conventional steel rollers. Ideal for conveyors handling wet, sticky, or powdery materials, it minimizes cleanup time, reduces maintenance costs, and extends the operational life of the entire system.

Built to Global Standards: Designed according to JIS, CEMA, DIN, and ISO specifications for full compatibility with standard conveyor systems.
High-Precision Bearings: Uses 6204–6308 2RS deep-groove ball bearings for smooth operation and reduced friction under load.
Versatile Roller Range: Available in roller diameters Ø108–Ø195 mm (Ø4.25″–Ø7.68″), customizable to match specific system requirements.
Advanced Sealing System:
- Triple or quadruple labyrinth seals provide maximum protection from dust, water, and contaminants.
- Non-contact design ensures low friction and energy efficiency.
Durable Disc Options:
- Choose from rubber, PU, FRAS rubber, or ceramic discs for different material and environmental conditions.
- Effectively sheds powder and fine-grained material to prevent buildup.
- Specialized versions:
  - RDDR: For sticky or abrasive material.
  - RDRR: For highly sticky or abrasive material.
  - RDCR: For sticky, highly abrasive, and corrosive material.
Non-Stick Shell Surface:
- Prevents material accumulation and reduces carryback on the belt.
- Lowers cleanup and maintenance costs, keeping operations efficient.
Longer Lifespan:
- Up to 3× the life of conventional steel return rollers due to superior wear resistance.
Energy Efficient:
- Low-drag seal design minimizes roller friction, reducing energy consumption and extending bearing life.

Principle of Operations

Specifications

Common Industries That Use This Product

Mining & Quarrying

In mining and quarry operations, conveyors often carry materials like coal, limestone, and iron ore that produce fine dust and sticky residues. The JIMWAY Disc Return Roller prevents material buildup on the belt return path, keeping systems clean and efficient. Its rugged rubber or ceramic discs withstand impact and abrasion from coarse minerals. This improves belt tracking, reduces carryback, and extends both belt and roller life under continuous, heavy-duty use.

Cement & Aggregate Production

Cement plants and aggregate facilities rely on disc return rollers to manage highly dusty and abrasive materials like clinker, sand, and crushed stone. The roller’s non-stick surface and self-cleaning discs shed fine particles that could otherwise harden and cause belt misalignment. Its FRAS rubber option enhances fire safety in dry, high-temperature areas. The result is improved conveyor hygiene, lower maintenance costs, and reduced material waste over time.

Recycling & Waste Management

Recycling facilities handling wet or mixed waste materials benefit from the Disc Return Roller’s self-cleaning performance. The PU or rubber discs prevent carryback of sticky residues such as plastics, paper, and organic waste. Its triple- or quadruple-labyrinth seals protect bearings from dust and moisture, ensuring consistent rotation. This leads to smoother operation, reduced downtime, and a cleaner work environment.

Power Generation & Coal Handling

In coal and biomass power plants, conveyor carryback can create safety hazards and increase cleaning requirements. The JIMWAY Conveyor Disc Return Roller efficiently removes fine coal particles and moisture from belt surfaces, reducing fire risk and energy loss. Its flame-retardant (FRAS) material ensures compliance with strict safety standards. Combined with its non-contact seal system, it guarantees reliable operation in high-dust, high-humidity conditions.

Why Choose Beltop

With over 30 years of industry experience, Beltop Industrial has earned a trusted reputation as a leading distributor of industrial conveyor belts, power transmission belts, and mechanical belt fasteners.

Trusted Industry Experience

With over 30 years of experience, Beltop Industrial is a trusted name in delivering reliable, high-performance belting solutions across industries.

Industry-Wide Expertise

We supply conveyor and transmission belts to a wide range of industries, ensuring smooth operations from manufacturing to logistics.

Quality and Precision

We combine top-tier sourcing with technical know-how to provide superior belting solutions that meet the highest industry standards.

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Extensive Supplier Network

Our strong global network of suppliers allows us to deliver quality products efficiently and cost-effectively.

Future-Focused & Adaptive

Continuously evolving, we stay ahead of market trends to provide innovative, future-ready belt solutions.

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